SafeReach™ Tube Inserter

A purpose-built industrial tube-handling safety tool designed to improve part control, support tube endforming operations, and reduce costly production interruptions.

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Current 1/2-inch functional prototype shown. Exact approved CAD image.

Operational value

Designed to Reduce Production Downtime

SafeReach is designed to provide better control of the tube during insertion and handling, helping reduce the production interruptions that follow when a part is dropped into machinery.

Reduce dropped tubes entering machinery

Help prevent part jams and difficult part recovery

Reduce maintenance calls and recovery time

Support more consistent production uptime

Clear visual confirmation

Two Clearly Defined Operating States

Colour-coded visual indicators help the operator confirm the tool state at a glance.

Green indicator

Engaged

Handle advanced. ExpandGrip™ tip engaged for controlled tube handling.

Red indicator

Released

Handle retracted. ExpandGrip™ tip released for tube insertion or removal.

Current design direction

Built Around the Operator and the Process

Proprietary ExpandGrip™ Technology

Internal tube engagement designed for controlled handling without publicly exposing the confidential operating mechanism.

Rotating Safety Handle

The handle is designed to rotate independently if tube rotation is transferred back toward the tool.

Green / Red Indication

Simple visual references distinguish the engaged and released operating states.

Replaceable, Size-Specific Tip

Each dedicated model uses a replaceable tip intended only for its specified tube size.

Improved Hand Clearance

The extended handle provides added clearance around the rear tether provision.

Handle-Mounted Tether Provision

A rear tether attachment point supports controlled tool retention at the workstation.

Approved CAD views

SafeReach Product Details

Use only the original external CAD views approved by CogMech. Do not publish internal, exploded, sectioned, or mechanism-revealing images.

External CAD detail of the SafeReach ExpandGrip tip in its engaged state — ExpandGrip™ detail — engaged state

External CAD detail of the SafeReach ExpandGrip tip in its released state — ExpandGrip™ detail — released state

SafeReach handle CAD detail showing the green and red visual indicator system — Rotating handle, visual indication and tether provision

Product family

Dedicated Models for Common Tube Sizes

SafeReach is being developed as a family of dedicated, size-specific industrial tools.

Tube size	Configuration	Tip	Current status
3/8 inch	Dedicated SafeReach model	Replaceable, size-specific	In development
1/2 inch	Dedicated SafeReach model	Replaceable, size-specific	Functional prototype
5/8 inch	Dedicated SafeReach model	Replaceable, size-specific	In development

Industrial applications

Tube Endforming and Industrial Automation

The manual SafeReach product establishes a platform for broader industrial tube-handling applications and future automated integration.

Tube Endforming Controlled manual insertion and handling at endforming workstations.

Tube Bending Potential handling support for selected bending and loading operations.

Industrial Automation Technology direction for pneumatic and robotic end-of-arm tube-handling solutions.

Connect with CogMech

Discuss Your Tube-Handling Application

Contact CogMech for SafeReach product information, development status, or a discussion about manual and automated tube-handling requirements.

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